X-treme™ Material

X-treme™ is Fabrifoam’s most advanced semi rigid triple layer medical material, engineered to deliver the ideal balance of comfort, stability, and controlled compression. As an enhanced evolution of the original Fabrifoam composite, X-treme™ combines a hook-receptive nylon-spandex fabric, a stabilizing X-Layer core, and Fabrifoam’s proprietary low-durometer outer foam.

This innovative construction provides moderate to semi-rigid support while maintaining comfort for extended wear, making X-treme™ a preferred solution for demanding medical and therapeutic applications. Available in multiple colors, it also offers flexibility in product design and branding.

NuStim Xtreme

What Is X-treme™ Used For?

X-treme™ is widely used in medical applications where enhanced support and compression are required without sacrificing comfort. Common uses include:

  • Compression and support devices
  • Orthopedic and rehabilitation products
  • Medical wraps requiring added stability
  • Therapeutic applications balancing firmness and flexibility

As a multi layer orthopedic material, X-treme™ supports consistent performance across a wide range of medical use cases.

How Is X-treme™ Made?

X-treme™ is constructed using a precision-engineered three-layer composite designed for strength, adaptability, and comfort.

Fabric Layer

A brushed nylon-spandex knitted blend with varying stretch capabilities. The hook-receptive surface allows for easy adjustability and secure fastening, ensuring optimal fit and ease of use.

X-Layer Core

An ester-based, high-elasticity polyurethane foam core with durable, low compression-set properties. This stabilizing layer enhances structural integrity and provides semi-rigid support while maintaining flexibility.

Foam Layer

Fabrifoam’s proprietary open-cell foam formulation offers a high coefficient of friction for slip resistance, along with breathability, moisture-wicking performance, and exceptional comfort for direct skin contact.

Together, these layers form an advanced compression foam fabric engineered for reliable, long-term performance.

Is X-treme™ Reusable?

Yes. X-treme™ is washable and reusable, maintaining its compression and support characteristics through repeated use. Its durable construction ensures long-lasting performance in both clinical and therapeutic environments.

Is X-treme™ Safe for Skin Contact?

Absolutely. X-treme™ is latex-free, neoprene-free, and adhesive-free, making it safe for prolonged skin contact, including sensitive and post-treatment skin. Its breathable construction helps reduce moisture buildup and irritation while maintaining secure support.

What Makes X-treme™ Different From Other Fabrifoam Materials?

X-treme™ is designed for applications that demand more structure than flexible wraps while remaining more comfortable than fully rigid materials.

  • Compared to Nimbus™, X-treme™ provides greater stability and semi-rigid support.
  • Compared to ProWrap™ and Enthera™, X-treme™ offers enhanced structure through its stabilizing X-Layer core.

This makes X-treme™ the ideal durable support wrap material when moderate to semi-rigid compression is required.

Why Choose X-treme™

X-treme™ delivers the perfect combination of firmness, comfort, and durability for advanced medical support applications. Its triple-layer design ensures dependable compression while maintaining patient comfort and compliance.

Healthcare and OEM partners choose X-treme™ because it is:

  • Breathable, lightweight, and non-migratory
  • Designed for moderate to semi-rigid compression
  • Hook-and-loop receptive for precise adjustability
  • Washable, reusable, and durable
  • Suitable for extended wear and demanding applications

This balance makes X-treme™ one of Fabrifoam’s most versatile and high-performance support materials.

Request a Quote or More Information

Looking to integrate X-treme™ into your next medical or therapeutic product? Fabrifoam’s team can help you evaluate configurations, performance needs, and OEM integration options.

Contact us today to request a quote, obtain material samples, or learn how X-treme™ can support your product development and manufacturing goals.

Benefits of Fabrifoam

  • Breathable
  • Lightweight
  • Moisture-wicking
  • Non-migratory
  • Extremely comfortable
  • Safe
  • Latex-free
  • Neoprene-free
  • Adhesive-free
  • Ideal compression
  • Infinitely adjustable
  • Hook and loop receptive
  • Washable
  • Reusable
  • Durable